these articles are to help you fix and understand
small engines. this video should help you fix
your push mower.
For a great video watch this one!
Small gas engines serve us in many
ways. They power lawn mowers, tillers, cultivators, trimmers, edgers,
snow blowers, chain saws, pumps, generators, air compressors, and other useful
home tools. They also power our fun: outboard boats, snowmobiles, motorcycles,
all-terrain vehicles, ultralight aircraft, and other toys. To keep them
operating efficiently, an owner of these tools and toys should know about small
engines: how they work and what to do when they don't.
Small gas engines are made up of
individual systems that work together to produce power. Each system has many
components. Internal combustion gasoline-powered engines require six systems:
fuel, exhaust, ignition, combustion, cooling, and lubrication. In this article,
we will discuss the systems and components that make small engines work.
Fuel and Exhaust
The fuel and exhaust systems are
critical to operation. They furnish the fuel for combustion and remove exhaust
gases. The following are components of a fuel and exhaust system.
Gasoline: Gasoline is a combustible liquid that burns relatively
slowly. However, when sprayed as a mist and mixed with air, it is quite
explosive. All it needs is a spark. Two-stroke engines require that oil be mixed
with the gasoline to lubricate internal parts. Four-stroke engines use a
fuel-air mixture.
Fuel Tank: The fuel tank stores fuel in preparation for mixing by the
carburetor and use by the engine. Some fuel tanks are pressurized with air to
help deliver fuel to the carburetor. Other tanks are non-pressurized and depend
on a fuel pump to deliver fuel to the carburetor.
Fuel Line: Fuel is moved from the tank to the pump and/or carburetor
through a fuel line. Pressurized fuel systems often have a squeeze bulb in the
fuel line for building pressure.
Filter: A carburetor jet has a small opening that can easily become
clogged. A fuel filter traps dirt and sediment from the gas before it is
delivered to the carburetor.
Pump: A fuel pump produces a vacuum that pulls the fuel from an
unpressurized tank, then delivers it to the carburetor.
Carburetor: The carburetor has one job: to mix the correct proportion
of gasoline and air for the engine. Too much gasoline in the mixture makes it
rich; too little gas makes it lean.
Throttle: The throttle controls the amount of fuel-air mixture that
enters the engine from the carburetor. The throttle thus controls the speed of
the engine.
Primer: A primer injects a small amount of gasoline into the
carburetor throat to make the initial fuel-air mixture rich. A primer is used
to help start a cold engine.
Choke: Some engines control the richness of the fuel-air mixture
at startup by controlling the air rather than the fuel. A choke reduces the
amount of air in the fuel-air mixture.
Governor: A governor is a device that automatically opens the
engine's throttle when more power is needed and closes it when the load is
light.
Muffler: Small gas engines, especially two-stroke engines, are noisy
when they operate. A muffler reduces the sound of the exhaust gases by passing
them through baffles.
Spark Arrestor: A spark can exit the exhaust port of a small gas engine,
potentially starting a fire on nearby combustibles. A spark arrestor on the
exhaust port can reduce the chances of such a fire. Spark arrestors are
especially important on chain saws, motorcycles, and all-terrain vehicles
operated in dry woodlands.
Ignition
The ignition is a primary system
within all small gas engines. It produces and delivers the high-voltage spark
that ignites the fuel-air mixture to cause combustion. No spark means no
combustion, which means your engine doesn't run. Below are the components found
in small engine ignition systems. Some systems will include breaker point
ignitions while others depend on solid-state ignitions.
Magneto-Powered Ignition System: A magneto uses magnetism to supply electricity in ignitions
where there is no battery. The magneto is turned by the crankshaft, which
rotates when the manual recoil starter is pulled. The three types of magneto
ignition systems are mechanical-breaker, capacitor-discharge, and
transistor-controlled.
Battery-Powered Ignition System: If your small engine includes a battery for starting, the
ignition coil will also use it to supply spark to the spark plugs. A battery
stores electrical energy until needed. Battery ignition systems also use
mechanical-breaker, capacitor-discharge, and transistor-controlled ignitions.
Mechanical-Breaker Ignitions: High-voltage electricity must be sent to the spark plug at
the appropriate time. In mechanical-breaker ignitions, this job is performed
through the contact points and a condenser.
Points: As the crankshaft rotates, a cam opens and closes a set of
contact points. These points function as an on/off switch: Closed is on, and
open is off.
Condenser: Because the spark moving across points can damage their
surfaces, the condenser stores voltage to reduce arcing between points.
Capacitor-Discharge Ignitions (CDI): A capacitor is a large condenser. A CDI stores and delivers
voltage to the coil using magnets, diodes, and a capacitor
Transistor-Controlled Ignitions
(TCI): Transistors are electronic
controllers. A TCI uses transistors, resistors, and diodes to control the
timing of the spark.
Coil: An ignition coil is simply two coils of wire wrapped around
an iron core. The coil changes low voltage (6 or 12 volts) into the high
voltage (15,000 to 30,000 volts) needed by the spark plug.
Spark Plug: A spark plug is an insulated electrode that is screwed into
the top of the engine cylinder. High-voltage timed electricity from the magneto
travels by wire to the spark plug. The base of the plug has an air gap of about
0.030 inch (30 thousandths of an inch), which the current must jump.
Wires: The primary wire from the coil to the breaker point and
secondary wire from the coil to the spark plug(s) deliver electricity to the
ignition components.
Distributor: A distributor is an ignition system for engines with more
than one cylinder and spark plug. It distributes the spark to the appropriate
cylinder using a rotor, cap, and individual spark plug wires.
Combustion
The combustion system of a small gas
engine is where the work gets done. Components of the combustion system include
the cylinder block, cylinder head, camshaft, valves, piston, connecting rod,
crankshaft, timing gears, and flywheel. To better understand small gas engines,
let's look at how this vital system works.
Cylinder Block: The largest single part in a small gas engine is the
cylinder block. It is a piece of metal in which the cylinder hole is bored or
placed.
Cylinder Head: The cylinder head is the top, or ceiling, of the cylinder
and is attached to the block with bolts. Depending on the type of engine, the
head may or may not include valves.
Piston: A piston is the movable floor in the combustion chamber.
Its upward movement compresses the fuel-air mixture. After combustion, its
downward movement rotates the crankshaft.
Crankshaft: An engine's crankshaft is a metal shaft with an offset
section onto which the connecting rod is attached. Rotation of the crankshaft
moves the piston up in the cylinder. Movement of the piston down in the
cylinder then rotates the crankshaft.
Connecting Rod: Between the piston and the crankshaft is a connecting rod.
At the larger end of the connecting rod is a bearing that allows rotation
around the moving crankshaft. The small end is attached to the piston pin.
Valves: Valves simply open and close passages. A reed valve in a
two-stroke engine is activated by changes in air pressure.
Flywheel: At the end of the crankshaft is a circular weighted wheel
called a flywheel. The flywheel delivers the engine's power to devices (wheels,
blades, etc.) and helps keep the crankshaft turning smoothly.

©2006 Publications International,
Ltd. Here are some of the components of a two-stroke engine's combustion
system. See more pictures of small engines.
Cooling and Lubrication
Combustion and friction produce
heat. Heat and friction -- if not controlled -- can quickly damage an engine's
components. Small gas engines are typically cooled by air. Friction is reduced
using movable bearings and lubricants.
Air-Cooling Fins: For simplicity, most smaller gas engines are cooled by air.
Metal fins around the outside of the combustion chamber help dissipate the
internal heat.
Friction: Friction is resistance that occurs when one surface rubs
against another. Friction causes wear. In an engine with many moving parts,
friction is reduced with bearings and lubricants.
Bearings: A bearing is a replaceable part that takes the brunt of the
friction. A friction bearing relies on lubricants to minimize friction. A
nonfriction bearing uses hard steel rollers or balls to prevent wear, though it
too requires some lubrication.
Lubricants: Lubricants such as oil and grease reduce surface friction
by coating parts with a film. Lubricants in two-stroke engines are applied to
surfaces by mixing oil with fuel.
Viscosity: An oil's viscosity is its resistance to flow. The thicker a
lubricating oil or grease is, the higher its viscosity number.
Filters: Friction happens. Moving parts wear, even with the best
lubricants. The resulting metal as well as carbon from the combustion process
must be cleaned from the oil to ensure long lubrication. Some small engines use
oil filters to remove contaminants from the circulating oil.
Regularly servicing your small
engine will ultimately save you money and time. In the next section, we'll
review how, where, and when to service this engine
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